Cartridge Heater

A cartridge heater is a cylinder shape, heavy-duty sheathed heater used by insertion into pre-determined drilled holes. When use in high watt-density applications, it’s sheathed body diameter is usually precision-machined to ensure optimum fit into the mould hole, for efficient heat- transfer.

However, cartridge heaters can also be used in various applications such as liquid immersion or air-heating. Based on intended application and design, VITAR cartridge heaters can reach up to 200 W/in².

Category:

Description

Item:
  • Cartridge heater is a diameter precision and high watt density heater.
  • It is achievable by highly precision machineries, high quality material and highly experienced skill worker.
  • Thus, it is the most sought after mould heating heater.
Application:
  • Electronic Industry
  • Food Industry
  • Injection Moulding
  • Heated Tools & Diesets
  • Packaging Industry
Installation:
  • The cartridge heater comes with various types of terminations and mounting screws for easy installation to cover the widest range of customer applications
Specification:

Standard cartridge heater design are as follows:-

Type A – straight leads
Type B – post terminal
Type C – straight stainless-steel hose
Type DS/DN – DS straight lead support / DN 90 degree lead support
Type F – flanges
Type G – flexible leads
Type L – right angle protection
Type M – right angle copper elbow with stainless steel hose
Type N – right angle leads
Type N1 – right angle stainless steel hose
Type P – male pipe threaded fittings
Type CB – solid nickel pins with ceramic bead insulation
Type UB – unheated bend
Type L1 – right angle with stainless steel hose
Type R – right angle copper elbow without hose
Type W – copper-nickel plating braid
Type W1 – right angle copper braid
Type UW – unheated with different watt density sections
Type TCC/TCD – TCC with built-in thermocouple (center position) / TCD with built-in thermocouple (end position)

Features:
  • Uses high-grade nickel-chromium wire with densely packed MgO insulation to achieve the optimum watt-density in a compact sheath design.
  • The sheath material made of stainless steel alloy with excellent thermal conductivity, chemical-corrosion resistance and ability to withstand repeated heating and cooling cycles, during application.
  • Closed end cap provides maximum protection against all types of contamination and moisture.
  • High watt-density design between 100 to 200 W/in²
  • Various types of applications to suit a wide variety of applications.
  • Built-in thermocouples option
Benefit:
  • Due to its compact and flexible design it is convenient to use in complex and narrow structures where conventional heaters cannot be used.
  • Powerful source of heat in a compact design, with a minimum loss of energy during transmission makes it effective in heating process, which results in lower electric bills.
Material:
  • High grade, high temperature and precision-machined materials to ensure heater reliability and quality.

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